Archive for January, 2008

Corrosion Resistant Pellet Burners

January 30th, 2008

As stated in previous posts corrosion should be taken seriously. Below is some information to consider when purchasing a corrosion resistant pellet burner.

Heat Exchanger

Within pellet boilers heat exchangers are most at risk from corrosion. As they contain the heated water, if they corrode through the boiler will require extensive repair, or the boiler will have to be replaced.

Stainless Steel

Some manufactures will state that using stainless steel makes their burner more resistant to corrosion. Which is partly true, however the stainless steel instead of corroding will tend to crack, which is equally as bad.

Heavy Engineering

For a burner to be resistant to corrosion it simply has to be heavily engineered, something that today isn’t found in many appliances. These issues of corrosion were the same when burning coal, which is a highly corrosive fuel. Many coal boilers last decades through heavy engineering, take the coal boilers in ‘Local Biomass used in Local Boilers’. Heavy engineering in this sense means where some pellet burner manufactures may choose a steel depth of 2-3mm, another will choose 6mm. This extra depth of steel will take longer to corrode away, resulting in an extended burner life, and the ability to burn a wide variety of fuels.

Summary

Our view at PelHeat is that if you wish to burn a wide variety of fuels, you will require a corrosion resistant pellet burner. Some manufactures may try to sell you the product on ‘new technology’ to withstand corrosion. Our advice is go with the same proven principles of purchasing a boiler during the coal generation, find a pellet burner that is heavily engineered and constructed from the heaviest gauge steel available. This is only way to guarantee a respectable life expectation.

To offset the corrosive qualities of a biomass raw material it can be mixed with another biomass, I will explain this in more detail in:

1. Mixed Biomass Pellets

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide

What Causes Corrosion?

January 29th, 2008

There are two elements contained within biomass that are responsible for corrosion within the pellet burner, which are Sulphur and Chlorine.

Sulphur

1. Sulphur is a low temperature corrosive
2. Sulphur content over 0.1% will have an effect
3. Fast growing biomass tends to contain higher Sulphur concentrations
4. All biomass has far less Sulphur than coal

Chlorine

1. Chlorine is a high temperature corrosive
2. Chlorine content over 0.1% will have an effect
3. Fast growing biomass tends to contain higher Chlorine concentrations
4. Energy crops like various Straw’s and Miscanthus contain high levels of Chlorine

Which Biomass causes Corrosion?

Generally it appears to be that the faster a biomass grows, the higher levels of corrosive elements they contain. Now some people would say to avoid this biomass, however their increased rate of growth is a significant benefit in developing a renewable energy future. Also biomass that can produce multiple crops on the same piece of land more quickly generates more income for the producer and a cheaper fuel for consumers.

Soon I will produce the an article on:

1. Corrosion Resistant Pellet Burners

To offset the corrosive qualities of a biomass raw material it can be mixed with another biomass, I will explain this in more detail in:

1. Mixed Biomass Pellets

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide

Pellet Burner Corrosion

January 29th, 2008

When producing you own pellets, corrosion is an issue that should be taken seriously. Different fuels produce different levels and different types of corrosion when burnt. Also different boilers and stoves have different abilities in withstanding corrosion.

It is not cost efficient to pelletize a fuel that will destroy your pellet burner in a few years, so these factors must be considered before choosing your raw material and your pellet burner.

Soon I will produce the following articles on corrosion:

1. What causes Corrosion?

2. Which Biomass causes Corrosion?

3. Corrosion Resistant Pellet Burners

To offset the corrosive qualities of a biomass raw material it can be mixed with another biomass, I will explain this in more detail in:

1. Mixed Biomass Pellets

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide

Local Biomass used in Local Boilers

January 26th, 2008

As you will have seen from my previous posts, we believe at PelHeat in utilizing local biomass for use within the local community. The video below is of just that, converting systems designed for burning coal, into burning pellets made from local resources.

The pellet plant that you can see at the end of the video, is made from storage containers, and just to put some perspective on costs for that scale of production, that unit cost £800,000 to build.

When the PelHeat Mobile Pelletizer is available, we will also be promoting the use of our product for similar purposes.

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide

What does Carbon Neutral mean?

January 25th, 2008

Carbon neutral is the term used when describing the benefits of using biomass as a fuel source.

Wood Cycle

As you can see from the image above the idea is that burning biomass unlike fossil fuels does not contribute to carbon output in the environment, it creates a carbon cycle. Fossil fuels are basically carbon, which is trapped in the ground. If we burn fossil fuels, because they are not currently part of the carbon cycle, they get added to it, increasing carbon in the atmosphere, accelerating global warming.

Is Biomass Carbon Neutral?

In theory yes, but you have to take into consideration what is happening to the biomass before it is burnt. This includes transportation and processing. If you add these factors into the equation, it is no longer a neutral equation. It definitely has a lower carbon output than fossil fuels though.

The PelHeat Mobile Pelletizer

PelHeat wishes to promote the unit for processing local biomass for the local community. This reduces the raw material transportation to the unit, and pellets from the unit to the consumers. The Perkins engine on the PelHeat unit can currently operate on 20% bio diesel with no warranty implication. As bio diesel standards increase we hope this figure will reach 100%.

With reduced raw material and pellet transportation, and the PelHeat unit operating on 100% bio diesel, this is as close to carbon neutral as you can get.

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide

What are Pellets?

January 25th, 2008

Pellets are a compressed form of their original raw material; pellets used as a heating fuel generally are either 6mm or 8mm in diameter and have an average length of just under an inch.

The picture is of some wood pellets produced by PelHeat.

Wood Pellets 1

The Advantages of Pellets:

1. They have a density of at least 40lbs/cubic foot
2. Flow like a liquid, ideal for automatic feeding systems
3. Used in Pellet Stoves and Pellet Boilers
4. Can be used in small scale and large scale applications
5. Easy to handle, store and transport
6. Improved combustion characteristics over raw material

Upgrading biomass into pellets converts them into a much more efficient and convenient fuel source. With the PelHeat Mobile Pelletizer the choice of biomass is up to you, based on what biomass you have available to you and what your pellet burner can burn without complications.

In the future I will show more pictures of pellets we have made from Miscanthus, Reed Canary Grass, Straw even Cardboard.

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide

Switchgrass Pellets

January 25th, 2008

Switchgrass is another potential biomass that can be converted into pellets. One of the key advantages with Switchgrass is that it is a very independent plant that does not require extensive nurture to grow. This reduces the amount of management time required from the grower, resulting in a cheap fuel to produce.

Burning switch grass pellets as stated in the video is not as simple as burning wood pellets, due to the ‘sticky residue’ it produces when burnt. Also energy crops including switch grass tend to cause more corrosion within the pellet burner, due to the levels of sulphur and chloride they contain. I will produce articles in the future on sulphur and chloride to cover this more in-depth.

In summary though here is a biomass fuel source that has massive potential. Currently though burning pellets made from Switchgrass in most pellet burners is not possible. There are an increasing number of pellet burners been developed that will offer a more universal approach, other than just wood pellets. I will also produce articles on what to features to look out for when purchasing a pellet burner.

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide

Large Scale Wood Pellet Production

January 24th, 2008

Below is a quick video that shows a large-scale wood pellet production plant in operation, and states the vast resources required for large scale automated production.

As you will notice from the video the pellets that the reporter holds up have a smooth reflective surface, these pellets are what we at PelHeat refer to as a quality pellets. These pellets resemble a colouring crayon, have a reflective surface and are also very strong, so withstand transportation well and contain very little fines.

Fines are the material that could not be compacted into a pellet, or if the pellets are soft are the material that breaks away from the pellets. Some pellet stoves and pellet boilers cannot operate properly with pellets that contain a lot of fines, so keeping fines to a minimum is important.

In the video they also mention moisture content, as the PelHeat Mobile Pelletizer does not contain equipment for controlling moisture, this is the prime responsibility of the user. There are various ways to measure and control moisture within the raw material, which we will be providing more information on in the future.

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide

What is Biomass?

January 23rd, 2008

Biomass is any living or recently dead material, at PelHeat we believe in any biomass that can be converted into pellets and potentially used as a fuel. This includes.

 

·        Wood

·        Energy Crops

·        Biomass Waste

 

Utilising more biomass than wood is very important to provide a sustainable future. Currently the pellet market is focused on producing pellets from wood with the lowest ash content possible, to make burning pellets as low maintenance as possible. However wood is obviously not the fastest growing biomass, so as the pellet market grows demand will out weigh supply, forcing the price of pellets to increase.

 

At PelHeat we wish to encourage the use of wood biomass, but also energy crops and biomass waste. Upgrading these resources using the PelHeat Mobile Pelletizer will have the following benefits.

 

·        Will utilize local biomass from purpose grown resources and from biomass wastes, for example from tree surgeons.

·        Supports the local economy by collecting, upgrading and selling the biomass pellets back into the local economy.

·        Helps the environment even more by reducing fuel transportation

·        Reduces pellet costs to the consumer due to reduced transportation

·        Heating fuel independent

 

Thank you for your interest

 

www.pelheat.com

WoodPelletProductionGuide

Welcome to the PelHeat Blog

January 22nd, 2008

Through this blog we will be providing information on the following:

1. Product updates
2. General biomass news
3. Advice on preparing raw biomass materials
4. Information on burning different biomass pellets

We hope you will find this blog a useful resource on upgrading biomass into pellets using the PelHeat Mobile Pelletizer.

Thanks for your interest

WoodPelletProductionGuide