Archive for the ‘Burning Pellets’ category

Gasification Challenges

October 27th, 2008

Gasification has its own challenges and issues, as does pellet production. Understanding and respecting these issue will give a more reliable and efficient operation. In this video Ben from Victory Gasworks explains the challenges and issues associated with gasification, and how to resolve them.

Fuel Bridging

In the gasification chamber the material is gravity fed into the pyrolysis section of the reactor. As gravity is what makes the fuel fall downwards, some fuels will not fall and this will create problems, and the process could stop completely.

The advantage with pellets is that they move and fall freely, making them an ideal fuel for gasification. As they have a high energy density, and are much less likely to bridge and stop the combustion process.

Fuel Sensitivity

As Ben states in the video small dense particles of fuel are required for gasification, and pellets provide a uniform dense fuel that will flow well through the gasifier. Agricultural residues for example must be compressed into pellets before they can be used in a gasifier.

Finally moisture content is also crucial to efficient gasification. Excessive moisture vapour will cause problems, particularly if the gas will be used in an internal combustion engine. Low moisture content is also crucial so the gasifier can reach tar-cracking temperatures to reduce the tar percentage in the gas.

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Biomass Gasification Benefits

October 21st, 2008

This is the second video from Ben at Victory Gasworks. In this video Ben explains how gasification can be used to generate electricity, transportation fuels, soil amendments, heat, waste removal and other fuels.

Stationary power generation or CHP could play an important role in a sustainable energy future. At PelHeat we wish promote the use of our product as a means to be fuel independent. Again a gasification system could take the pellets and use them to provide heat and electricity, giving the user more independence and lower energy prices and energy to sell, either in the form of pellets or by burning the pellets in a gasifier to generate energy which is sold back to the grid.

Pellets are a uniform size and contain larger amounts of energy compared to the uncompressed raw material. Their high energy density and uniform size mean the store of fuel will last for much longer and the fuel hopper can be re-filled with a small screw auger. This gives much more convenience and automation compared to using the original raw material. The low moisture consistency of biomass pellets also plays an important role. Low mositure content pellets provide a more reliable and predictable fuel source in its burning characteristics, producing a more automated and reliable process.

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Crorey Gasifier

October 20th, 2008

Below is a video of the Crorey gasifier demonstration first heating a boiler, and secondly powering an internal combustion system powering a 45Kw generator. As you can see from the video this is an impressive demonstration of the energy contained within dry sold biomass.

The advantages for using pellets in gasification are the same reason they are used in conventional burning equipment; their convenience, automation and efficiency. Pellets are a uniform size and contain larger amounts of energy compared to the uncompressed raw material. Their high energy density and uniform size mean the store of fuel will last for much longer and the fuel hopper can be re-filled with a small screw auger. This gives much more convenience and automation compared to using the original raw material. The low moisture consistency of biomass pellets also plays an important role. Low mositure content pellets provide a more reliable and predictable fuel source in its burning characteristics, producing a more automated and reliable process.

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Biomass Pellet Ash

October 20th, 2008

Once the pellets have been burnt the ash remains must be removed from the burner and disposed off. However the ash from the pellets is not a waste, It can be used as a soil amendment to improve the quality of poor soils. The ash contains high levels of nitrogen.

Composting
Instead of directly mixing the ash into the soil, it generally is a better idea to create compost, and add to the soil when needed. The compost will be a rich soil amendment with concentrated nutrients.

Wood Pellet Ash and Potash
Wood ash as a soil amendment can be particularly beneficial to fruit trees with stones in the fruit.

PH
Wood ash and potash can raise the PH of the soil to make the soil more alkaline. Through composting with soil and other ingredients like peat, this can reduce the PH. Obviously if the soil already has a high PH the ash should be used else where.

Biomass ash improves soil quality, provides nutrients and improves the soils ability to hold water. The ash should be used a soil conditioner.

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Pellet Burner Maintenance

October 18th, 2008

As discussed in the last few blogs, different types of biomass pellets produce different types and quantities of ash and clinker. Proper pellet burner maintenance is essential to efficient combustion and fuel efficiency. If the pellet burner is not cleaned to a sufficient standard, this can impact the combustion process and reduce efficiency, and result in higher levels of noxious gases, through inefficient combustion. Also if the rest of the burn chamber is not properly cleaned this can reduce the amount of useful heat that is extracted. For example in a pellet boiler if there is a large build up of deposits around the heat exchanger tube, this insulates the tubes and stops heat getting into the boiler. This means more fuel is used to get up to temperature.

Wood Pellet Maintenance
Wood pellets as discussed in earlier articles produce varying levels of ash depending on whether they are premium wood pellets or not. The ash percentage will vary between 0.5-3%, but the chance of sintering or clinker is very low. Some boilers and stoves have heat exchanger tube spring cleaners. The springs are positioned inside the heat exchanger tubes, and a mechanism lift and drops the springs to clean deposit built up. In some pellet burners this is manually carried out by the user, or in some systems is automated and can be set to clean at certain times. Some pellet burners are also water-jacketed, so making sure there is minimal deposit build up in the rest of the burn chamber is also important. Finally fly ash collects within the inside of the chimney, and if not maintained can effect combustion through poor ventilation of the combustion gases.

It is generally recommended that once a year several components should be removed and the burner should be given a thorough clean. This obviously should be carried out during the summer months when the burner isn’t required.

Straw Pellet Maintenance
Straw pellets create a higher ash content than wood pellets, but the same basic cleaning principles apply, however they need to be carried out more regularly. As stated in earlier articles burning straw pellets create clinkers and slag formation on the heat exchanger tubes. The clinker must be removed so that it does not affect combustion. Depending on the type of boiler and burn pot design this may be required every few hours, every 6-8 hours or every day or week. Another factor is slag build up in the heat exchanger tubes. Slag is similar to a clinker, where ash melting has formed a sold deposit to form. Unlike wood ash in the heat exchanger tubes, slag is a hard despot that needs to scraped off. Cleaning springs may not be suitable to remove slag deposits, as they may not provide sufficient force.

Therefore maintenance for straw pellets is more frequent and labour intensive compared to burning wood pellets. However there are sufficient cost incentives and other benefits.

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Biomass Gasification

October 17th, 2008

Gasification is one way that biomass pellets can be used to generate heat and energy. The below video is made by Ben Peterson who is developing a 101 guide on the principles of gasification and how it can generate energy for a wide range of uses.

Instead of traditional combustion in a normal burn chamber, a gasifier separates the flammable gasses from the biomass, and then burns the gas. The advantages of this process are that the gas can be used in engines as well as been used to simply heat a property.

The advantages for using pellets in gasification are the same reason they are used in conventional burning equipment; their convenience, automation and efficiency. Pellets are a uniform size and contain lager amounts of energy compared to the uncompressed raw material. Their high energy density and uniform size mean the store of fuel will last for much longer and the fuel hopper can be re-frilled with a small screw auger. This gives much more convenience and automation compared to using the original raw material. Finally as Ben explains in the video, not one gasifier design works for all raw materials. Each system has to be tuned because of raw material differences and different moisture contents. Here the low moisture consistency of biomass pellets also plays an important role. Where for the raw material each gasifier must be changed, once system could be used to burn biomass pellets made from different raw materials.

I will feature the other Gasification 101 videos as Ben makes them available.

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Straw Pellet Ash and Clinker

October 15th, 2008

Through burning biomass pellets, whether they are made from wood, straw, grass or any other form of biomass they produce ash. The percentage of ash and possibly a clinker is specific to that raw material.

Straw Pellets
Wheat, Barley and other types of straw pellets are becoming more popular as fuel pellets. With regards to pellet production at harvest the material is at the correct moisture content for pellet production. This means drying equipment is not required, and this therefore reduces capital expenditure on equipment, and the cost of production. Productivity for straw pellets is also a lot higher than wood pellets, as straw is not as dense as wood, and is more malleable. However straw does have a disadvantage, as it does not have as much lignin as wood. Since lignin is what gives a pellet its strength, straw pellets have less mechanical strength than wood pellets. This means straw pellets tend to produce more fines than wood pellets, and with regards to combustion this causes more sintering and clinkers to form. The reduced percentage of lignin and increased percentage of fines is not the only reason straw pellets produce more ash and clinker. Straw ash has a lower melting point than wood ash, and ash melting is what forms a clinker.

So straw pellets have advantages with regards to higher pellet production, and have a similar heat value to wood pellets. However during combustion they do produce more ash and clinker so can only be burned in a suitable pellet boiler. The final point is straw generally contains a high percentage of chlorine, and chlorine or chloride is a high temperature corrosive. With regards to a suitable boiler to withstand this corrosion, some manufactures have focused on stainless steel. Stainless steel does have good corrosion resistance, however is susceptible to cracking and stainless steel boilers as very expensive. The best advice is just keep it simple, look for a boiler similar to the old coal boilers, these are built like a tank and resist corrosion though the fact of been very thick.

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School Wood Pellet Boiler

October 14th, 2008

Below is a video of Glenmoor School, who had to find a replacement for their coal boiler. After looking at all their alternatives with regards to heat pumps, gas, and diesel they decided that wood pellets would be their best option.

They decided the key advantages of wood pellets are that they are sustainable and carbon neutral. Another key advantage was the pellet boiler would use the current infrastructure the school currently had, which keeps the overall cost of conversion and installation low. Price stability compared to fossil fuels is also a key advantage, as schools with budget limitations; they can more accurately forecast future fuel costs. The Efficiency of the wood pellet boiler is far higher than the previous coal boiler, and can get the school to temperature in half the time.

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Wood Pellet Ash

October 14th, 2008

Through burning biomass pellets, whether they are made from wood, straw, grass or any other form of biomass they produce ash. The percentage of ash and possibly a clinker is specific to that raw material.

Premium Wood Pellets
These pellets are currently sold on the open market, and are the most common type of fuel pellet. They are produced from the residue from the wood processing industry. The residue is mainly from softwood, i.e. pine or spruce. The residue contains no or very little bark. These pellets are a pale yellow in colour and tend to be very shiny.

In terms of ash content they will produce very little, in most cases between 0.5% and 1%. If you are using ‘premium wood pellets’ and you are getting more ash than this, there is either some bark in them or other materials. You shouldn’t really experience any clinker (sinter) from these pellets, unless there are a high percentage of fines. Fines are loose particles, which burn too quickly and reach very high temperatures where the ash begins to melt and form a hard deposit (clinker/sinter).

Other Wood Pellets
Other species of wood and wood pellets, which contain bark, will have higher ash content. Generally the percentage will be between 1-3%. For example producing wood pellets from Willow is becoming popular, as coppiced Willow is a relatively fast growing wood species. However you cannot separate the bark, therefore the pellets will produce higher ash content. Again though these pellets should not produce any clinker. However due to the higher ash percentage the ash pot needs to be empted more frequently, and the boiler tubes cleaned more often.

Premium wood pellets due their low ash level and low maintenance currently dominates the fuel pellet market, and the domestic market prefers them. However premium wood pellets do have their issues, for example the video I posted a few weeks ago on the pellet shortage. If the wood processing industry goes into decline, for example with few houses been built, this affects the supply of residue to the wood pellet plants. With less wood pellets been produced and a high demand the price will rapidly increase. For example currently the US has seen wood pellet prices double. This is why when purchasing a pellet boiler or stove I would recommend finding a more flexible burner that can handle more than premium wood pellets.

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Burning Biomass Pellets

September 16th, 2008

Below is a video of our new Tatano pellet boiler burning a mixture of:

Wood Pellets
Wheat Straw Pellets
Barley Straw Pellets
Reed Canary Grass Pellets
Miscanthus Pellets
Cardboard Pellets

The fire burns very well giving off lots of heat and warms up the house very quickly. Wheat straw pellets cause a clinker to form in the boiler, but as more pellets are fed through the clinker is pushed out of the burn pot. The next day before the boiler starts up again we remove the clinker. We have the boiler running on a timer in the house, the boiler starts and turns its self off automatically.

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