Archive for the ‘Gasification’ category

Woody ESP Gasifier

March 11th, 2009

Ben from Victory Gasworks has finished development of their first small-scale gasifier to go on sale. The product is called the Woody ESP, which stands for emergency and secondary power. In the video below Ben gives a summary of the features on the Woody ESP, and shows the unit in operation.

To begin with Ben shows the lid to the hopper where the fuel is loaded. The hopper and combustion zone on the Woody ESP is highly insulated. The reasons for this is so the unit can reduce tar formation as much as possible to generate cleaner gas, which means the filters will not have to be cleaned as often and produces a more reliable operation.

Secondly Ben shows the various ports on the unit for it to breath, ignition port, ash clean out and ejector port. Ben has replaced the cyclone for initial gas cleaning and gone for a coarse filter, as stated this will still have some cyclone benefits. Ben then shows the condensate drain, this is where the moisture in terms of steam is released from the process. The final filter goes through a cooling system and then finally through an after market filter. The process should produce very clean gas for use in a combustion engine.

Within two minutes the gasifier is producing gas, Ben then shows the high operating temperatures of the woody gasifier before sending the gas to the small generator. The small tank is a final condensate tank to remove as much moisture from the gas as possible before it enters the engine. Ben also shows how clear the water condensate from the process is, this illustrates the high filtration of the gasifier.

Using Biomass Pellets in the Woody

Currently Ben mainly uses wood blocks in the Woody, however he has had successful trials with wood pellets. However there are some issues with this design of gasifier when using biomass pellets, which I will talk about in the next post.

The PelHeat Mobile Pelletizer can process biomass including wood into fuel pellets. If you would be interested in registering your interest in the PelHeat Mobile Pelletizer and receiving updates on our progress and informed when the pelletizer is on sale please send us an email to:

Contact @ PelHeat . Com

For more information please visit:

www.PelHeat.com

Thank you for your interest

WoodPelletProductionGuide

Wood Pellet Gasifier Generator

March 2nd, 2009

In the videos below is an example of a small-scale mobile gasification system running on wood pellets. Casey shows in the first video the various components of his home made system. Here is a quick summary of the components.

Gasifier Partial Combustion Chamber

The first component is made from a recycled tank with several modifications including a stove door and 4” inch pipe. The wood pellets are placed in the pipe and fall into the combustion zone in the centre of the tank. As the wood pellets burn in a low oxygen environment with air sucked in through the cap, the syngas/producer gas passes through the bottom of the pipe into the heat exchanger tubes.

Heat Exchanger

The gas now passes through the heat exchanger before going through the filter system. Taking heat away from the gases reduces complications with the filter and pipes dealing with hot gas and also makes the gas perform more efficiently in the engine.

Water Filter

After the gas has been cooled it is first passed through a water filter to remove the majority of excess tar and particulates contained in the gas. The gas also contains condensate/water from the wood, which is also extracted.

Hay and Polyester Filter

Finally before the gas enters the engine it is passed through a hay and polyester filter. Making the gas as clean as possible and removing the moisture is important for engine reliability. Without gas cleaning tar and moisture would severely impact on the efficiency and reliability of the engine.

Gasifier Start-up

The second video shows how the gasifier is started. Firstly the starting fan is used and then the bed of charcoal is ignited. It will take several minutes before the gasifier is producing flammable gases and this can be checked before sending the gas into the engine. When Casey directs the gas to the engine the correct air to gas mixture needs to be found so the engine runs smoothly.

More and more small scale gasifier projects are experimenting with producing gas on a small scale for the use in generators and to even power vehicles. For gasification systems to operate efficiently and consistently a low moisture content fuel is required, pellets are ideal for the process. It doesn’t only include wood pellets, any biomass pellets can be used and in some cases it has been found that grass pellets release even more gas than wood pellets.

The PelHeat Mobile Pelletizer can process resources including wood into fuel pellets. If you would be interested in registering your interest in the PelHeat Mobile Pelletizer and receiving updates on our progress and informed when the pelletizer is on sale please send us an email to:

Contact @ PelHeat . Com

For more information please visit:

www.PelHeat.com

Thank you for your interest

WoodPelletProductionGuide

Biomass,Wind and Solar Power Grid

March 1st, 2009

The video below from Biopact shows how electrical power generation in Germany is changing. Germany is becoming less dependent on power generated in a few nuclear and coal plants to a set-up of many smaller biomass, wind and solar power plants feeding a central grid.

As the video shows combining different renewable energy technologies together from different geographical locations makes sense. Where solar panels in one side of the country may/may not be producing power, the likely hood is that another wind power station will compensate and vice versa. However the disadvantage with wind and solar as forms of renewable energy is the supply and demand of energy. The requirements of the national grid are constantly changing. Here in the UK for example at around 7.30pm when there is a break in a popular TV program, several power stations are turned on only for a few minutes to provide power as millions of people turn on their electric kettles for a cup of tea.

While the energy created by wind and solar is very important and should be taken advantage of, its lack of flexibility to meet instant changes in power demands is its weak point. Here is where energy from biomass has the advantage, as it can produce power on demand to fill in the gap in supply. The video shows biogas as one form of biomass energy, gasification is also becoming popular to generate power from biomass. Many small gasification systems along with solar and wind could connect to the grid to power the entire network.

Clear advantages of small-scale electrical generation is the distribution of work and revenue, and with biomass the reduction of low-density materials to large-scale central plants. It also helps to keep prices stable and reduce power outages. For instance if one large-scale electricity plant goes down this will affect thousands, with a collection of combined small-scale generators, large-scale power outages are less likely.

For small-scale gasification particularly, pellets are an ideal fuel that users could produce and sell to other owners of gasification systems. As pellets are a standardised fuel with constituent qualities, they provide the gasifier with consistent power.

The PelHeat Mobile Pelletizer can process resources including wood into fuel pellets. If you would be interested in registering your interest in the PelHeat Mobile Pelletizer and receiving updates on our progress and informed when the pelletizer is on sale please send us an email to:

Contact @ PelHeat . Com

For more information please visit:

www.PelHeat.com

Thank you for your interest

WoodPelletProductionGuide

Biochar – Agrichar – Terra Preta

February 26th, 2009

Several times in articles, which have appeared on the Blog, I have talked about the added benefits of burning biomass as the ash/char can be used as a soil amendment. The following video presentation from a group of Australian scientists explain its benefits in more details, and show the history of the process dates back many hundred if not thousands of years.

History of Terra Preta

Throughout the Amazon the orange soils have been turned black on the top few layers by man, through the process of adding charcoal and ash, and is know in the Amazon as Terra Preta. Scientists today are researching how Terra Preta can store twice as much carbon as other soils. The benefits of adding charcoal to the soil are the soil is then far more efficient at retaining nutrients, to capture and retain water and capture CO2 into the soil.

The reason this research is so important is that it addresses so many of the current issues of today’s world.

Energy

As discussed in the video, one of the best ways to produce Biochar from biomass is through pyrolysis and gasification. Gasification also turns out to be one of the most efficient ways to extract energy from biomass. The biomass is initially burnt in a low oxygen environment, this create the generation of syngas, also known as producer gas and wood gas. This gas can then be used for several purposes in terms of heating applications, running generators for electricity production and by passing the gas through a catalyst can be turned into alcohols such as ethanol and methanol for vehicles and other uses.

Soil Improvement and Restoration

The by-product of gasification is charcoal or Biochar/Agrichar. As the video states, it is possible to use the Biochar on soil to improve productivity and efficiency for growing more food and other crops is important, however it can also address an even bigger issue.

In many places throughout the world, and Australia is good example, soil erosion is a massive issue. Without soil amendments over time the soil terns very dusty and more like sand. This soil cannot hold moisture or nutrients and then plants cannot grow. Plant roots are what also hold the soil together; therefore the problem only gets worse over time. New desserts are forming in the US and Australia among other places because of the lack of sufficient soil amendments and management. As this process continues, the amount of fertile land reduces and less crops can be grown.

Biochar can be added to this soil to increase the percentage of organic carbon and improve the soil for growing crops. Using Biochar can reclaim land that was once lost to soil erosion and turn it back in productive land.

Biochar for Replacing other Fertilizers

Many of today’s modern fertilisers are produced from fossil fuels, which is not sustainable. Biochar can replace many of these fertilizers, which makes the process sustainable and reduces water pollution caused by many other fertilizers.

Carbon Negative

By using Biochar we are effectively collecting carbon from the atmosphere and trapping it in the soil to improve the productivity of crops, which are then turned into Biochar to return to the soil to trap even more. Burning biomass is referred to as carbon neutral, where it is actually possible to be carbon negative. No other renewable energy in the form of wind, solar, geothermal or any other has the ability to be carbon negative.

Biomass Pellets

Upgrading biomass into pellets is a convenient way to use the biomass in gasification systems on a small and large scale. Also the Biochar could be processed into pellets to reduce transportation costs and volumes of the Biochar to where it is needed.

The PelHeat Mobile Pelletizer can process resources including wood into fuel pellets. If you would be interested in registering your interest in the PelHeat Mobile Pelletizer and receiving updates on our progress and informed when the pelletizer is on sale please send us an email to:

Contact @ PelHeat . Com

For more information please visit:

www.PelHeat.com

Thank you for your interest

WoodPelletProductionGuide

Biomass Gasification Plant

February 19th, 2009

Middlebury College has installed their own biomass gasification plant on campus. Unlike similar projects carried out by other universities and colleges, Middlebury have made the plant a focus point with glass walls, so people can view into the facility. As this technology is so important to our fuel independent green energy future, its good to see the technology proudly presented, instead of been hidden away.

The biomass gasification plant uses wood chips from the local area, which could include 2-3 loads a day on full operation. The wood chip has to be of a certain size, and so has to be graded, and larger pieces put through a mill. It is also crucial that the moisture content of the wood chip be no more than 50%, as the efficiency of the gasifier is set-up with this tolerance.

The wood chips are feed into the gasifier on demand. On one side of the gasifier the wood chips are heated to a very high temperature in a low oxygen environment. The wood then smoulders and produces wood gas ‘syngas’. The syngas is then feed to the back of the boiler where oxygen is added for combustion, producing heat in excess of 1100 degrees Fahrenheit. The steam produced is used throughout the campus for heating, cooling, hot water and cooking. The surplus steam is used to drive turbines, which produce around 20% of the energy the campus needs.

The ash from the boiler is then collected and sent through a series of cyclone separators, which remove ash and particulates from the exhaust gases. The ash and particulates are then given to a local fertilizer company, to use as a soil amendment for agricultural land. The remaining heat from the exhaust gases is then extracted, to preheat water going to the boiler. The gases are then filtered through a series of filters with 99.7% efficiency. Therefore the largest emission from the stack is water vapour and CO2. And since the fuel was wood, this is therefore a carbon neutral process.

Middlebury should be applauded for designing such a highly efficient process. Combined heat and power units are regarded as been more efficient than simply heat or electricity plants. However Middlebury have gone further and extracted as much possible heat from the exhaust gases and filtered out the particulates. They have also made use of the particulates and ash as soil amendments.

Biomass Pellets and Gasification

Even though the raw material maybe the same, for example wood chips and wood pellets, there are crucial differences which can change the operating parameters of the process and make it easier to operation on an even smaller scale.

Biomass Pellet Size and Density

As mentioned in the Middlebury biomass gasification plant, the wood chip has to be of a certain size and graded and milled to create a consistent graded for the auger system to feed the boiler.

Pellets are a consistent size; therefore a grading and milling system would not be required. Also due to the smaller size of pellets and high-density smaller fuel transportation systems are required to feed the boiler the same quantity of raw material. The higher density of pellets also means the size of the burn chamber can be reduced as pellets produce a higher heat value in a much smaller space. So in general a much smaller set-up could operate on pellets to produce the same amount of energy.

Biomass Pellet Moisture Content

The Middlebury biomass gasifier could operate on wood chips up to 50%. This is an advantage in one sense as it means unprocessed virgin wood chip could be used. However it does reduce how flexible the process is. To operate biomass gasification CHP process on a small scale it is much easier and practical to generate electricity by using the wood gas ‘syngas’ in an internal combustion engine (petrol or diesel) to power a generator. However the high percentage of water vapour in the Middlebury process would make the gas unsuitable.

Biomass pellets on the other hand have much lower moisture content below 10%, and therefore wood gas ‘syngas’ produced from biomass pellets can be used in an internal combustion engine.

The PelHeat Mobile Pelletizer can process biomass including wood into fuel pellets. If you would be interested in registering your interest in the PelHeat Mobile Pelletizer and receiving updates on our progress and informed when the pelletizer is on sale please send us an email to:

Contact @ PelHeat . Com

For more information please visit:

www.PelHeat.com

Thank you for your interest

WoodPelletProductionGuide

Generac BioMax Gasifier

December 8th, 2008

During the Cornell University grass pellet trials a community BioMax gasifier was tested. As with other gasifier I have featured on the blog the fuel needs to be in a compressed form. For efficient gasification to take place fuel moisture content is very important, therefore the fuel should have a moisture content below 15%, so biomass pellets are the ideal fuel. Gasification is controlled thermal decomposition of organic matter in an oxygen deficient atmosphere, producing combustible gases.

Gasifier Grass Pellet Test Results

Grass pellets were tested in a 15KW BioMax gasifier and produced some very positive results. Before the grass pellets were tested, both softwood chips and wood pellets were tested in the gasifier to compare with the grass. The gasifier results showed the heat value derived from the gasifier was actually higher with the grass than the wood. Visit GrassBioenergy.org for more on the test results and the gasifier.

Generac BioMax Gasifier

Further research will have to address the higher ash content from grass, but the potential justifies it. Hopefully in the future more types of biomass pellet will be tested in gasifier systems. Producing biomass pellets with the PelHeat Mobile Pelletizer and then using in a gasifier takes full advantage of the biomass. Producing heat and electricity from biomass not only increases the efficiency of the pellets but also increases fuel independence and stable energy prices.

The PelHeat Mobile Pelletizer can upgrade various biomass resources including wood into pellets. If you would like to register your interest in the PelHeat Mobile Pelletizer please contact us at:

Contact @ PelHeat . com

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide

N-Gen Eco 5 Gasifier

December 7th, 2008

Gasification is an excellent way to convert wood pellets and other biomass pellets into energy. The gasifier produces gas from the pellets, which can also be used in an internal combustion engine. One application of a gasifier is using the gas in an engine is to generate electricity through powering a generator.

One example of a small-scale wood pellet gasifier is the N-Gen Eco 5. This gasifier is very compact and can produce up to 5KW of electricity, which for the size of the gasifier I think is very impressive. The Eco 5 gasifier is currently on sale and can be purchased from their website. I think small-scale gasifier units like this will become more and more popular in the future as a cheap way to generate electricity. The gasifier makes local electricity production possible. This will increase the demand for pellets; therefore supply has to be increased with units such as the PelHeat Mobile Pelletizer.

N-Gen Eco 5 Gasifier

The PelHeat Mobile Pelletizer can upgrade various biomass resources including wood into pellets to be used in a gasifier. If you would like to register your interest in the PelHeat Mobile Pelletizer please contact us at:

Contact @ PelHeat . com

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide