Archive for the ‘Pictures’ category

Quadra-Fire Santa Fe Pellet Stove

November 25th, 2008

Quadra fire pellet stove are based on more contemporary designs, and features a cast iron top. The stove is given the look of a traditional wood stove, complete with fake logs. However contains sophisticated features for controlling the pellet stove. The Santa Fe stove can heat up to 1,500sq.ft, and the hopper can hold 52lbs of pellets, also offered as a pellet fire insert.

Stove Heat Output:

8,000 – 30,000 BTU’s

Stove Biomass Pellet Choice:

Quadra fire do not provide much information on the burn pot design and layout, therefore the possibility of using high ash and clinker fuels is unknown. However on the corrosion and maintenance side, the aluminium heat exchanger tubes are a plus, and the EZ clean fire pot and ash cleanout. I would probably think the stove is really only suitable for premium wood pellets though, as the fake logs could cause some issues when burning other type of biomass pellet. The only difference between the Castile and Santa Fe is the exterior design and the hopper on the Santa Fe can hold an extra 12 lbs of pellets.

Maintenance and Efficiency Features:

EZ Clean Firepot & Firebox Ash Cleanout

Aluminium Heat Exchanger

Self Lighting & Fully Automatic

Stove Thermostat Control

Quadra Fire Santa Fe

If you would like to register your interest in the PelHeat Mobile Pelletizer please contact us at:

Contact @ PelHeat . com

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide

Harman P68 Pellet Stove

November 24th, 2008

The Harman P68 stove is quite a sophisticated pellet stove with traditional styling. The P68 can maintain a constant temperature, and features an exhaust probe to increase efficiency and reduce fuel consumption. The hopper can hold up to 76 lbs of pellets, and there is an optional hopper extension to 136lbs.

Stove Heat Output:

Up to 68,000 BTU’s

Heating capacity up to 2,200 sq.ft

Stove Biomass Pellet Choice:

The Harman P68 like the other Harman stoves I’ve covered on the blog uses Harman’s patented feeder and burn pot. This gives the stove a better chance of working with a wide variety of biomass pellets. Harman state in the specification for the stove that the fuel is ‘Bio-Mass Pellets’ and ‘The Harman P68 Pellet Stove will burn any grade of pellet at maximum efficiency’. I think with the above statement they are referring to any grade of wood pellet, but the Harman stoves in the Cornell trials have preformed well on grass pellets.

Instead of using a thermostat the P68 uses a sensing probe to send information to the stoves microprocessor. This information is used to determine the pellet feed rate to maintain a constant temperature. This enables the stove to maintain a constant temperature, and could help when burning different biomass pellets, as feed rates do need to be changed. Many pellet stoves and boilers use a thermostat to start and stop pellet feeding. Therefore the temperature of the stove may have an average of say 70 degrees, but the temperature will vary between 65-75 degrees. Finally the P68 has an exhaust temperature sensor, this greatly increases efficiency because it stops excessive heat being wasted up the chimney. Our Tatano boiler also has an exhaust temperature sensor.

Maintenance and Efficiency Features:

Large Ash Pan

Patented Pellet Pro Feeder

Patented Pellet Pro Burn Pot

ESP Control (Exhaust Sensor)

Accordion Heat Exchanger

Harman P68 Pellet Stove

If you would like to register your interest in the PelHeat Mobile Pelletizer please contact us at:

Contact @ PelHeat . com

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide

Quadra-Fire Castile Pellet Stove

November 23rd, 2008

Quadra fire pellets stove are based on traditional designs and consist of cast iron body panels. The stove is given the look of a traditional wood stove, complete with fake logs. However contains sophisticated features for controlling the pellet stove. The Castile stove can heat up to 1,500sq.ft, and the hopper can hold 40lbs of pellets, also offered as a pellet fire insert

Stove Heat Output:

8,000 – 30,000 BTU’s

Stove Biomass Pellet Choice:

Quadra fire do not provide much information on the burn pot design and layout, therefore the possibility of using high ash and clinker fuels is unknown. However on the corrosion and maintenance side, the aluminium heat exchanger tubes are a plus, and the EZ clean fire pot and ash cleanout. I would probably think the stove is really only suitable for premium wood pellets though, as the fake logs could cause some issues when burning other type of biomass pellet.

Maintenance and Efficiency Features:

EZ Clean Firepot & Firebox Ash Cleanout

Aluminium Heat Exchanger

Self Lighting & Fully Automatic

Thermostat Control

Quadra Fire Castile

If you would like to register your interest in the PelHeat Mobile Pelletizer please contact us at:

Contact @ PelHeat . com

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide

Dell Point Europa 75 Pellet Stove

November 23rd, 2008

The Dell Point Europa is a small pellet stove, which has a new design of burn pot. The Europa stove is actually a gasifier and one of the only pellet gasifier stoves. The stove does not actually burn the pellets; it burns the gases released from heating up the pellets through controlled thermal degradation. This improves efficiency and Dell Point claim the stove uses 33% less fuel than other stoves for the same heat output.

Stove Heat Output:

8,500 – 34,000 BTU’s

86% Efficiency

Stove Biomass Pellet Choice:

This stove has been shown to burn Switchgrass pellets, search the blog for the Switchgrass video. The stove features an auger ash removal system, which is designed to remove the high ash and clinker from fuels such as Switchgrass pellets. However they are actually only using a 50/50 mix of Switchgrass and wood pellets, as ash mass above the ash auger from 100% Switchgrass pellets is causing problems. Therefore on 100% Switchgrass pellets the burn pot blocks and overflows, stopping the stove. Please search the blog for the Cornell University grass pellet stove demo article, for more information on the Europa 75 stove.

Stove Maintenance and Efficiency Features:

Gasifier burn pot for higher efficiency and lower fuel consumption

Ash auger removal system

12V power to operate in power cuts

Large Ash Pan

Dell Point Europa 75

If you would like to register your interest in the PelHeat Mobile Pelletizer please contact us at:

Contact @ PelHeat . com

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide

Harman PB105 Pellet Boiler

November 22nd, 2008

This is Harman’s only pellet boiler, capable of producing 30KW of heat. Harman state the pellet boiler capable of heating 2,500 + sq.ft. The built in hopper of the boiler can hold 205lbs (93KG) of pellets. The design of the boiler is quite compact and unique.

Boiler Heat Output:

105,000 Btu’s or 30KW

85% Efficiency

Boiler Biomass Pellet Choice:

The Harman PB105 boiler looks like it could be able to handle a wide variety of biomass pellets beyond premium wood pellets. Firstly the boiler burn pot is Haman’s patented pro feeder, which is used in the pellet stoves that preformed well in the grass pellet tests conducted by Cornell University. The boiler has also been designed for easy access to the burn pot, therefore any clinker problems can be removed, and cleaning should be easier. Finally the boiler has an extra large ash pan, which is ideal for high ash pellet fuels such as grasses and straws.

Boiler Maintenance and Efficiency Features:

Extra Large Ash Pan

Patented Pellet Pro Feeder

Patented Pellet Pro Burn Pot

Three pass heat exchanger for higher efficiency

Insulated water jacket

Harman PB105 Pellet Boiler

If you would like to register your interest in the PelHeat Mobile Pelletizer please contact us at:

Contact @ PelHeat . com

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide

Harman XXV Pellet Stove

November 15th, 2008

Harman have been building pellet stoves in the US for 25 years. The XXV stove is an anniversary edition stove.

Heat Output:

50,000 Btu’s

Biomass Pellet Choice:

Wood pellets and corn are currently the only type of fuel Harman recommend.
However the experiments that Cornell University carried out on pellets stoves, the burn pot design of Harman stoves was quite successful at dealing with the clinker grass pellets produced. Search for Cornell in the blog search to find the grass pellet stove article.

Maintenance Features:

Large Ash Pan

Accordion Heat Exchanger – provides greater heat exchange surface in less space

Ash Removal Pan With Handle

Patented Pellet Pro Feeder

Patented Pellet Pro Burn Pot

Harman XXV Pellet Stove

If you would like to register your interest in the PelHeat Mobile Pelletizer please contact us at:

Contact @ PelHeat . com

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide

Baxi Multiheat

November 15th, 2008

The Baxi Multiheat wood pellet boiler. It is highly efficient (around 90%) helping to minimise both costs and emissions when running the unit.

Heat Output:

15kW, 25kW and 43kW thermal output versions

Biomass Pellet Choice:

Well Baxi only refer to wood pellets as a fuel source, however it is worth contacting them to see if they have any experience with any other types of pellets. The burner is horizontally fed via the auger, therefore this may provide sufficient force to move any clinker associated with burning other types of pellets. The Baxi also features ceramic stones, therefore heat retention and corrosion resistance maybe a strong point of the boiler.

Maintenance Features:

Advanced user-friendly electronic controls

Baxi’s solid fuel boilers have unique ceramic stones for complete, environmentally friendly combustion and a longer lifespan

Price Range:

£6,500 up to £9,000

Baxi Multiheat

If you would like to register your interest in the PelHeat Mobile Pelletizer please contact us at:

Contact @ PelHeat . com

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide

Reed Pellets

November 7th, 2008

We were asked to perform a test for a potential customer on water reeds. Due to the nature of their project the water reeds must be maintained and cut thee times a year.

Water Reeds Dry Water Reed

Once the reeds have been air dried, they are then used for thatched roofing, one of the oldest roofing methods, and very efficient at keeping heat in by the way.

Thatched Roof

However there is roughly 30% of reed waste left over after the reed has been sent for roofing purposes, and we were asked to do a trial on the material to see if we could produce some pellets for use in boilers and stoves. The pictures below are of the 6mm reed pellets we produced.

Reed Pellets 1 Reed Pellets 2

After a few tests and experiments we found the reed produced their best pellets between 13-15% moisture. The pellets were produced with no additional binder, and are hard, shiny and dense. We hope to produce some more reed pellets in the future and conduct some test burns in our pellet boiler.

If you would like to register your interest in the PelHeat Mobile Pelletizer please contact us at:

Contact @ PelHeat . com

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide

Moisture Meter

November 5th, 2008

In pellet production moisture plays an integral role, too much or too little moisture and quality pellets cannot form. Sufficient moisture is required to build sufficient pressure, to generate heat to release the natural lignin from within the material to bind the material together to create a firm dense pellet.

Most materials to produce a quality pellet prefer a moisture percentage between 10-15%; in many cases it appears to be 13-15%. The dry weight test, which I featured a video on, is a very accurate test, however it’s quite slow. I have been looking at various moisture meters for many months, and the problem has always been finding a meter suitable to the wide variety of milled materials used in pellet production, and being able to test the finished pellets. For the finished pellets to burn efficiently, ideally they should have moisture below 10%.

A new moisture meter has come on to the market made by Doser, this unit has been specifically designed to measure wood chip, cereals, other granules and pellets. This wide range of abilities makes the unit ideal for pellet production.

Model Number: DS18-CM1801

Moisture Meter

If you would like to register your interest in the PelHeat Mobile Pelletizer please contact us at:

Contact @ PelHeat . com

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide

PelHeat Tatano Pellet Boiler

September 8th, 2008

We have almost finished the installation of our new Tatano Biomass Pellet boiler. The unit develops a maximum of 25KW’s, and will be used to heat our home. The boiler is situated in an external building, and we have fitted underground pipes, which lead to the house and join into our existing system.

Tatano 1 Tatano 2

As stated in early articles on the blog, the reason we have chosen this boiler is it gives us flexibility in what type of biomass pellets we can use effectively. The boiler is simple, however very robust and can withstand corrosion that would destroy other pellet boilers and stoves. The simple reason is it uses heavy gauge metal, similar to coal boilers to withstand the corrosion of straw pellets for example.

The boiler has a 140-litre hopper, which will hold roughly 84kgs of pellets. There are options to have larger hoppers that can even store your entire years supply of pellets. Because we intend to carry out research on different types of biomass pellets and they’re burning characteristics, we decided a smaller hopper is more suitable so we can change the pellet batch easily.

Tatano 3

The door to the boiler has smaller openings to view the fire, and to put logs into the fire without having to open the large door. The Tatano may require more maintenance than more expensive sophisticated systems, however the maintenance is kept as simple and easy as possible. The horizontal heat exchanger tubes are easy to inspect and clean to get good heat transfer. This unrestricted access to the heat exchanger tubes and burn chamber means we will be able to gather more information on the burning characteristics of different biomass pellets.

Tatano 4 Tatano 5

The last image is of the burn pot, and as stated in earlier articles on grass pellet stoves this design of the burn pot is crucial to the boilers ability to successfully burn a wide variety of fuels. In the base of the burn pot is the auger, which pushes pellets up through the burn pot, the igniter (the white circle) then lights the pellets. Half way up the burn pot you can see several holes, this is where air is injected to fuel the fire.

Tatano 6

The auger will be set at different minute intervals to feed more pellets up to the fire. This will depend on the type of pellet burning, as some pellets burn quicker than others. As the new pellets are pushed through, the ash and other deposits such as clinkers are pushed over the edge of the burn pot. The user at the beginning or end of every day or every few days then collects the ash.

We are very happy with the Tatano boiler, and we look forward to using it to heat our home and continue our research into different types of biomass pellets.

If you would like to register your interest in the PelHeat Mobile Pelletizer please contact us at:

Contact @ PelHeat . com

Thank you for your interest

www.pelheat.com

WoodPelletProductionGuide